In this module the student will acquire specific skills and knowledge which will enable the student to select and set up principal methods of manufacturing in the manufacturing industry, including metal forming operations, fabrication, powder metallurgy, machine tools and CNC.
TARGET GROUP
This unit is of particular interest to engineering personnel, manufacturing managers and supervisors that select and implement engineering processes for specified manufacturing applications suitable for continuous, mass, batch or jobbing shop production, work cell or sequential manufacture and assembly based on functional specifications and other factors affecting the selection decision
TRAINING METHODOLOGY
For each of the topic covered, the students are first taught the basic concepts. The principle of operation and its practical implementation are then covered.
Series of hands-on activities will be conducted to facilitate the learning.
Demonstrations will be conducted and explanations will be given to lead the participants into various applications of the manufacturing engineering in the industries.
Participants will then perform practical activities to develop, manage and maintain manufacturing engineering systems.
TRAINING PROGRAM OUTLINE
Day 1
Module 1: Establish
requirements of the quality system
|
1.1 |
Develop policies expressing the organization’s commitment to the quality system and processes |
|
1.2 |
Legislative requirements for enterprise quality systems |
|
1.3 |
Scope and objectives of the quality system |
|
1.4 |
Quality performance standards |
|
1.5 |
Resource requirements |
Module 2: Design and
prepare for the quality system
|
2.1 |
Select and design quality systems. |
|
2.2 |
Quality principles to achieve business goals and performance standards |
|
2.3 |
System components, procedures and supporting documentation |
|
2.4 |
Consultative and communication strategies are developed to link the quality system with all aspects of enterprise operations |
|
2.5 |
Supplier or contractor service standards and audit requirements are determined and negotiated |
|
2.6 |
Performance measures and indicators are developed to measure performance against policies, goals and performance standards |
Day 2
Module 3: Implement
and monitor the quality system
|
3.1 |
Implementation plan is prepared and resourced |
|
3.2 |
Training plans to provide personnel at all levels with quality concepts and skills are prepared and resourced |
|
3.3 |
Quality system requirements and customer focus are addressed in the establishment, operation and evaluation of all enterprise systems |
|
3.4 |
Control and preventative action measures are identified and validated |
|
3.5 |
Corrective action procedures are developed and monitored |
|
3.6 |
Procedures for reporting, recording and responding to non-conformances and non-compliances are established |
|
3.7 |
Customer and supplier service standards are monitored and documented |
|
3.8 |
Quality data is collected and analysed, and implications reported |
|
3.9 |
Quality costs and performance are monitored |
|
3.10 |
Quality system is prepared for external review and approval by relevant Authorities |
Day 2 (Continue)
Module 4:
Continuously improve the quality system
|
3.1 |
Impacts of the quality system on enterprise operations are monitored and reviewed |
|
3.2 |
Responses to customer complaints and requests are resolved and used to improve the system |
|
3.3 |
Procedures for the ongoing identification and resolution of issues are established |
|
3.4 |
Quality system is updated for changes in process, technical information, customer and regulatory requirements |
|
3.5 |
Stakeholders are included in decision making and continuous improvement processes and strategies |
|
3.6 |
Quality results, findings and conclusions are fed into improvement processes |
|
3.7 |
Costs and benefits of the quality system are analysed |
|
3.8 |
Quality goals and targets are continuously reviewed |
Module 5: Communicate
quality outcomes
|
1.1 |
Certification of product and processes consistent with quality outcomes is completed according to customer and regulatory requirements |
|
1.2 |
Regulatory authorities and agencies are promptly notified of breaches and non-compliance incidents |