OBJECTIVES

• To provide the participants with the exploration of pneumatics components and circuits building upon the knowledge gained from the basic pneumatic program
• The performance of this operating lab will enable you to use manual or machine input directly on the control circuit
• Provide knowledge for using pressure devices, pressure controlled or operated components
• Understand the operation of check valves and single direction controls in a circuit
• Understand two, three and four ways controls usage in remote control and machine interlock valves to control speed in automatic systems
• Understand how to properly prepare and dispute compressed air
• To provide middle managers, maintenance supervisors and technicians with a program of instructions which will achieve better productivity and performances

TARGET GROUP

Middle managers, maintenance supervisors and technicians who are involved in the operation and maintenance of automated pneumatic systems.

TRAINING METHODOLOGY

For each of the topic covered, the students are first taught the basic concepts. The principle of operation and its practical implementation are then covered. Series of hands-on activities will be conducted to facilitate the learning. Demonstrations will be conducted and explanations will be given to lead the participants into various applications of the total quality management in the industries. Participants will then perform hands on activities to develop, manage and maintain hydraulic systems.

TRAINING PROGRAM OUTLINE

Module 1: Pressure Device

Objective:

• To expose student to the intermediate pneumatic circuit components for controlling operation.
• To give knowledge on the pressure devices that will expand the students knowledge of pneumatic pressure controlled or operated.

1.1 Relief Valve Operation

1.2 Pressure Regulator Inspection

1.3 Linear Actuator Operation Under Load

1.4 Air Bearings

1.5 Velocity-Pressure Measurement

Module 2: Check Valves (One Way)

Objective:

• To demonstrate the check valves on how useful single direction control is to many circuits

2.1 The check valve

2.2 Using Check Valves

Module 3: Two and Tree-Way Valve Control

Objective:

• To introduces remote control and machine interlock valves using two and three way control valve 

3.1 Two and Tree Way Manual and Mechanical Valves (Directional Option)

3.2 Actuator Control with Tree Way Directional Control Valve

3.3 Two and Three Way Valves Applied (In Pneumatic Circuits)

Module 4: Four Way Control

Objective:

• Four-way control develops the use of remote control and machine interlock valves to control piloted valves.

4.1 Four Way Valves (Directional Option)

4.2 Exploring Four Way Valve Operation

4.3 Multiple Speed Control

4.4 Sequencing Actuators.

Module 5: Compressed Air Conditioning

Objective:

• Compressed Air Filtrations
• Compressed Air Filter Performance
• Lubrication (Of Compressed Air Components)
• Compressed Air Lubricator Performance