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.: MANUFACTURING
Introduction
Who Will Benefit
Courses
Key Collaboration
Tools & Technologies
Certification
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Introduction
SHRDC has been very successful in equipping our participants with valuable technical and productivity skills since our inception in 1992. We focus on upskilling participants’ to address specific capability gaps required by the industries.
The Manufacturing Technology SBU addresses the skills gaps in the manufacturing sector and provides competency-based training that focuses on 4 main areas, namely:
i.Engineering Management;
ii.Plastics Technology;
iii.Footwear Technology; and
iv.Industrial Automation.
Engineering Management
Our Engineering Management courses are designed to cultivate and expand potential technical management soft-skills. Participants undergo modules such as 7 QC Tools, Statistical Process Control, Poka Yoke and Six Sigma. They will then be able to advance beyond mere technical proficiency and bring about improvements in processes, productivity and quality.
Among the courses we provide are:
i.Continuous Improvement Methodology;
ii.QC Tools;
iii.Total Productive Maintenance;
iv.5S-WPO;
v.Maynard Operation Sequence Technique (“MOST”); and
vi.Reliability Engineering.
This enables SHRDC’s course participants to stand out and achieve performance breakthrough in their work.
Plastics Technology
Malaysia is among the major producers of quality plastic in the world. To support the industry’s growth, Malaysia requires higher-end specialist skills.
The Malaysian-Italian Plastics Technology Training Centre (“MIPTTC”) was established on 28 May 2002 to address this need. MIPTTC is a smart partnership between SHRDC, the Malaysian Plastics Manufacturers Association, the Italian government and the Italian plastics industry, namely:
i.the Centre for the Development of Plastics Application (“CESAP”), Italy;
ii.the Italian Institute for Foreign Trade (“I.C.E.”); and
iii.the Italian Plastics and Rubber Processing Machinery and Mould Manufacturers’ Association (“Assocomaplast”).
MIPTTC enables performance improvements in the industry by developing competencies in new plastics technology. MIPTTC also assists SMEs to develop capabilities by enhancing their organizational competencies and promoting the assimilation of new plastics technology in the SMEs.
As such, MIPTTC is equipped with automated high-technology equipment with robotics sourced from our partners in Italy. Thus, our participants will experience advanced technologies in various plastics manufacturing processes from injection and blow moulding down to mixing and testing.
However, for the Malaysian plastics industry to remain competitive in the global economy, it must move up the value chain. This calls for expertise in mould and plastics designing skills. SHRDC addresses this by providing courses in:
i.Product Designing;
ii.Mould Making and Designing;
iii.Advanced Setting and Complex Tooling for Blow Moulding;
iv.Robotics System for Injection Moulding; and
v.Materials Testing.
SHRDC will also develop participants’ awareness and understanding of fashion trends in terms predicting designs, styles, materials and colour. This enables them to gain a competitive edge in the industry. SHRDC also provides participants with exposure to international expertise by inviting international designers, machinists and specialists from time to time.
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Footwear Technology
To further drive growth, Malaysia’s footwear industry must evolve from traditional methods to modern shoemaking manufacturing, utilising advanced technology. SHRDC works closely with the government to assist the industry in their modernisation and technological integration.
SHRDC’s participants experience the entire footwear manufacturing process from design and testing to prototyping and manufacturing the end product. They will also learn advanced 3D designing skills in a CAD/CAM environment and how to flatten these designs into 2D forms for pattern engineering and grading. Participants will be able to utilize 3D cutters in SHRDC to obtain hands-on understanding and skills in shoe prototyping and manufacturing.
SHRDC enables participants to tap their creativity and innovation whilst ensuring the end product meets performance, technical and comfort factors. They learn the importance of footwear design and product development strategies. We will also develop their awareness and understanding of fashion trends in terms predicting style, colour and range thereby enabling them to be competitive in the industry.
We also provide participants with exposure to international expertise by inviting international designers, machinists and specialists to SHRDC from time to time.
To make it more affordable and accessible, SHRDC’s facilities and courses are also eligible for subsidies from the Malaysian government. This ensures that all shoemaking concerns (including the cottage industries) are able to maintain competitiveness and grow with the industry.
Industrial Automation
In the modern manufacturing environment, various skill set are needed across numerous areas to maintain optimum productivity and achieve increased performance. As such, SHRDC also design courses to equip participants with competency to manage cross-disciplinary areas that requires the integration of multiple technologies and platforms. This covers areas such as
i.Mechanical Engineering;
ii.Industrial Automation; and
iii.Industrial Electronics.
Under the Mechanical Engineering area, we offer courses covering AutoCAD and Geometric, Dimension & Tolerance in the work environment. This allows industry professionals to upgrade their knowledge and keep abreast with technological developments.
In the Industrial Automation segment, SHRDC provides course in areas such as Programmable Logic Control, Hydraulics and Pneumatics. Participants would be able to improve their knowledge and skills thereby leading to better management of the related manufacturing processes.
With advancements in technology, more and more manufacturing processes are automated and have built-in robotics. To improve upon Malaysians abilities in these areas, SHRDC provides courses in the Industrial Electronics segment covering Sensors, Advanced Manufacturing Technology, Wiring & Soldering, Robotics, Computer Integrated Manufacturing and others.
Who Will Benefit SHRDC works closely with the industries in upgrading employees’ skills. We customise the courses’ difficulty levels to cater for production line operators, technicians with diplomas, recent graduates all the way up to technical professionals. Our course curriculum and scheduling can also be customised to address companies’ specific goals and business objectives.
Through our courses, participants will obtain industry-relevant skills to meet both the current needs and future trends. SHRDC’s courses will also serve as a springboard for participants’ careers in the manufacturing industry. Not only will participants acquire the needed skills to address the industry gaps, they will also be able to learn advanced technical skills such as CAD/CAM and Embedded System Design & Development.
SHRDC’s courses will also benefit industry professionals. Our courses serve as an avenue for them to upgrade their skillset and expertise whilst being updated on the latest technologies. This would help them bring about a positive impact in the industry.Top
Courses
Manufacturing Technology offers both short and long term courses.
The short-term courses are mainly for the existing industry professionals who wish enhance continued opportunity in employment. The short courses are of a few-day duration but highly intensive. They enable the industry professionals to acquire capability in new and emerging technologies.
A detailed listing and schedules of the short courses that Manufacturing Technology offers can be found
here.
The long-term courses are known as INSEP (Industrial Skill Enhancement Programme). It is an integrated training and development programme initiated and funded by the Malaysian government. INSEP aims at training graduate engineers on industry-relevant skills and knowledge so as to enhance their employability potential in the industry.
The full listing of INSEP courses is available here.
Key Collaborations
SHRDC’s courses are jointly developed with the industries and prestigious international industry training centres. This ensures that our courses not only meets the industry requirements but also includes international best practices and are of a global standard.
Engineering Management Course Partners:
* Motorola University;
* Asia Pacific Research Centre, Singapore for MOST® (Maynard Operation Sequence Technique);
* Sky Learning Group;
* Alphasta Malaysia; and
* Numerous software houses and vendors in Malaysia.
Plastics Technology Course Partners:
* Malaysian Plastics Manufacturer Associations (“MPMA”);
* Centre for the Development of Plastics Applications (“CESAP”), Italy;
* Italian Plastics and Rubber Processing Machinery and Moulds Manufacturers' Association (“Assocomaplast”);
* Italian Institute for Foreign Trade (“I.C.E.”);
* TM Concept, Italy (for Mould Flow training and consultancy);
* Product and Fashion Designers from Italy; and
* Numerous software houses and vendors in Malaysia.
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Footwear Technology Course Partners:
* TORIELLI International, Italy;
* International Polytechnic for the Industrial and Economic Development (“PISIE”), Italy; and
* Product and Fashion Designers from Italy.
Industrial Automation Course Partners:
* FRIS Robotics;
* FACET Lab-volt;
* Koyo;
* DP Controls; and
* Numerous vendors in Malaysia.
Tools & Technologies
To ensure our course participants are able to implement the knowledge and skills in a real world environment, SHRDC has a purpose-built infrastructure and training facility equipped with the following:
i.State-of-the-art laboratory equipped with the latest equipment from Italy for Injection Moulding, Blow Moulding and Extrusion;
ii.State-of-the-art CAD/CAM software suites (fully linked to automated manufacturing line);
iii.Design automation tools and software;
iv.Design equipment (e.g. last mapper and digitizer);
v.Advanced manufacturing line equipment (e.g. 3D material cutter); and
vi.Testing equipment (e.g. HDT - VICAT, MFI, NOTCHVIS and RESIL IMPACTOR).
vii.Statistical Analysis Software
Our laboratory is equipped with cutting-edge electronics to support the software suites and design equipment. SHRDC ensures that our courses will always have a workstation to participant ratio of 1:1 at all times. This gives our participants a better understanding and higher level of competency in the respective technical areas.
* High-end advanced workstations and laptops;
* High-end Pockets PCs, and
* Wireless fidelity networks.
We also support shared experimental facilities, in terms of both hardware and software.
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Certifications
Upon successful completion of our courses, SHRDC participants will be awarded competency certificates. These certificates will be awarded by one of SHRDC’s industry training centres course partners, namely:
* Boxhill TAFE, Australia; and
* Asia Pacific Research Centre, Singapore for MOST® (Maynard Operation Sequence Technique) Certification.
| |
No. |
Course |
Title |
Duration
(Day) |
|
PSMB Scheme |
SMIDEC Funding |
1. |
Engineering Management
|
5S Workplace Organization
Training Date:
| No Training Date Available |
|
1 |
|
SBL |
No |
2. |
Engineering Management
|
An Introduction to Total Productive Maintenance (TPM)
Training Date:
| No Training Date Available |
|
2 |
|
SBL |
Yes |
3. |
Engineering Management
|
Failure Modes & Effects Analysis (FMEA)
Training Date:
| 18-5-2010 ~ 19-5-2010 |
20-7-2010 ~ 21-7-2010 |
21-9-2010 ~ 22-9-2010 |
22-11-2010 ~ 23-11-2010 |
|
2 |
|
SBL |
Yes |
4. |
Engineering Management
|
MOST Work Measurement Techniques
Training Date:
| No Training Date Available |
|
4 |
|
SBL KHAS |
No |
5. |
Engineering Management
|
Production Planning and Control
Training Date:
| 18-5-2010 ~ 19-5-2010 |
20-7-2010 ~ 21-7-2010 |
21-9-2010 ~ 22-9-2010 |
22-11-2010 ~ 23-11-2010 |
|
3 |
|
PERLA |
Yes |
6. |
Engineering Management
|
Statistical Process Control-1 (SPC-1)
Training Date:
| No Training Date Available |
|
2 |
|
SBL |
No |
7. |
Engineering Management
|
Towards Supervisory Excellence
Training Date:
| No Training Date Available |
|
3 |
|
SBL |
Yes |
8. |
Plastics - Extrusion - Film
|
Film Extrusion Defect Analysis
Training Date:
| 2-6-2010 ~ 3-6-2010 |
2-9-2010 ~ 3-9-2010 |
2-12-2010 ~ 3-12-2010 |
|
2 |
|
SBL |
Yes |
9. |
Plastics - Extrusion - Film
|
Priciple Of Plastic Film Extrusion
Training Date:
| 12-5-2010 ~ 13-5-2010 |
12-8-2010 ~ 13-8-2010 |
11-11-2010 ~ 12-11-2010 |
|
2 |
|
SBL |
Yes |
10. |
Plastics - Extrusion - Profile
|
EXTRUSION MONITORING AND RUNNING
Training Date:
| No Training Date Available |
|
2 |
|
SBL |
Yes |
11. |
Plastics - General
|
MELT FLOW COMPARATION AND DIMENSIONAL STABILITY
Training Date:
| No Training Date Available |
|
1 |
|
SBL |
Yes |
12. |
Plastics - General
|
PLASTIC MATERIAL CLASSIFICATION
Training Date:
| No Training Date Available |
|
1 |
|
SBL |
Yes |
13. |
Plastics - General
|
PLASTIC MATERIAL PROCESSING
Training Date:
| No Training Date Available |
|
1 |
|
SBL |
Yes |
14. |
Plastics - Injection Moulding
|
Advance Mould Set Up for injection Moulding
Training Date:
| No Training Date Available |
|
2 |
|
SBL |
Yes |
15. |
Plastics - Injection Moulding
|
Control And Optimized The Injection Moulding Production process
Training Date:
| 5-7-2010 ~ 6-7-2010 |
29-9-2010 ~ 30-9-2010 |
|
2 |
|
SBL |
Yes |
16. |
Plastics - Injection Moulding
|
DEFECT ANALYSIS
Training Date:
| 14-4-2010 ~ 16-4-2010 |
9-6-2010 ~ 11-6-2010 |
11-8-2010 ~ 13-8-2010 |
13-10-2010 ~ 15-10-2010 |
15-12-2010 ~ 17-12-2010 |
|
3 |
|
SBL |
Yes |
17. |
Plastics - Injection Moulding
|
INJECTION MOULDING MONITORING AND RUNNING
Training Date:
| No Training Date Available |
|
2 |
|
SBL |
Yes |
18. |
Plastics - Injection Moulding
|
Operate The Injection Moulding Machine
Training Date:
| No Training Date Available |
|
2 |
|
SBL |
Yes |
19. |
Plastics - Injection Moulding
|
SERVICE ADVANCED MOULD FOR INJECTION MOULDING
Training Date:
| No Training Date Available |
|
2 |
|
SBL |
Yes |
20. |
Plastics - Injection Moulding
|
SERVICE SIMPLE MOULDS FOR INJECTION MOULDING
Training Date:
| No Training Date Available |
|
2 |
|
SBL |
Yes |
21. |
Plastics - Injection Moulding
|
SET UP SIMPLE MOULDS FOR INJECTION MOULDING
Training Date:
| No Training Date Available |
|
2 |
|
SBL |
Yes |
22. |
Plastics - Injection Moulding
|
SIMPLE AND ADVANCED MOULDS MAINTENANCE FOR INJECTION MOULDING
Training Date:
| No Training Date Available |
|
2 |
|
SBL |
Yes |
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